{"id":2274,"date":"2022-11-06T12:59:00","date_gmt":"2022-11-06T17:59:00","guid":{"rendered":"https:\/\/www.trexo.ca\/?p=2274"},"modified":"2024-06-12T12:43:50","modified_gmt":"2024-06-12T17:43:50","slug":"prevent-metal-corrosion","status":"publish","type":"post","link":"https:\/\/www.trexo.ca\/en\/prevent-metal-corrosion\/","title":{"rendered":"5 Steps to Prevent Corrosion of Metal Parts"},"content":{"rendered":"\t\t
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In any industry, research and development is crucial to creating advanced equipment and production techniques to improve productivity. Nature sometimes works against it with the deterioration of materials due to corrosion.<\/p>

This is why engineers and designers have developed ways to prevent metal corrosion. Our industrial cleaning company<\/a> presents the 5 most common corrosion prevention techniques:<\/p>

  1. Protective coatings<\/li>
  2. Cleanliness of the work environment<\/li>
  3. Voluntary and controlled oxidation of parts<\/li>
  4. Electrochemical solutions<\/li>
  5. Replacing metal with other materials<\/li><\/ol>

    To better control it, the phenomenon of corrosion must first be understood.<\/p>

    What is corrosion<\/h2>

    Corrosion is a chemical process that results in the degradation of metal by the presence of aggressive agents, such as oxygen, moisture, exposure to high temperatures or UV rays.<\/p>

    What are the main types of corrosion?<\/h3>

    There are 2 main types of metal corrosion, generalized corrosion and localized corrosion.<\/p>

    Generalized corrosion<\/h4>

    Corrosive damage associated with generalized corrosion attacks the metal in a uniform and consistent manner. While this type of corrosion can eventually damage the metal, it is also a known and predictable problem with rarely significant consequences.<\/p>

    Localized corrosion<\/h4>

    This type of corrosion attacks only certain parts of the metal structure. It can take form in several ways:<\/p>

    Pitting corrosion<\/h5>

    This is corrosion that produces small holes in the material. It usually occurs in stainless steel.<\/p>

    Crevice corrosion<\/h5>

    Crevice corrosion is a type of corrosive damage that, unlike pitting corrosion, takes place in crevices and not on the surface of an equipment.<\/p>

    Intergranular corrosion<\/h5>

    This type of corrosion occurs when two metals with distinct electrode potentials come into contact in a liquid medium, such as salt water. The molecules of the less active metal will move towards the more active metal. Therefore, the first metal will be affected by intergranular corrosion.<\/p>

    What is the difference between corrosion and rust?<\/h2>

    Corrosion is an undesirable deterioration of a metal starting from its surface. Even though rust and corrosion are relatively similar, there are certain features that distinguish them.<\/p>

    Rust forms on the surface of steel or iron as a result of a chemical reaction where the material meets oxygen in the air and the presence of water or moisture. An unwanted consequence of this reaction is that, over time, the metal loses its favorable characteristics due to rusting.<\/p>

    How do you prevent corrosion on metal?<\/h2>

    When working with equipment subjected to a harsh environment, the ability to prevent metal corrosion is essential. For this, there are various methods and techniques. Here are the main ones:<\/p>

    1. Protective coatings<\/h3>

    The application of industrial coating<\/a> creates a protective layer on industrial equipment, which greatly limits exposure to agents that cause corrosion.<\/p>

    The coatings used inhibit moisture infiltration, the appearance of contaminants, damage from abrasion and other chemical agents.<\/p>

    There are different types of industrial coatings and applying the right one for your work environment and structures is essential to their long-term protection. You can leave this task to the experts at Trexo.<\/p>

    2. Sanitizing your work environment<\/h3>

    Since metal corrosion is generated largely by environmental conditions, one way to prevent it is to ensure that there are few or no corrosive elements in the environment. Hiring an industrial warehouse cleaning service is a great way to prevent this problem.<\/p>

    By ensuring a clean work environment, chemical reactions will be slower and corrosion will not form as easily. Metal corrosion can be prevented by removing oxygen from aqueous solutions or by reducing the concentration of corrosive ions in the electrolyte that can corrode.<\/p>

    3. Controlled oxidation of surfaces<\/h3>

    Metal corrosion can be prevented by deliberately generating oxidation to form a protective layer, responsible for making metals insensitive to the aggressiveness of the environment. This is known as the passivation technique.<\/p>

    For this technique to work, it is necessary to create an oxide layer of a volume almost equal to that of the metal where it was formed. In this way, the oxide layer will be uniform and waterproof, preventing corrosion from penetrating the metal. If the protective layer is cracked or detached, the metal will be exposed and continue to corrode.<\/p>

    4. Electrochemical protections<\/h3>

    Some techniques for preventing metal corrosion consist in the application of specific materials that are less reactive to corrosion. These include anodic and cathodic type protections.<\/p>

    Anodic protection<\/h4>

    Anodic protection consists of covering the equipment with a material such as tin, responsible for protecting the metal and making it less susceptible to corrosion. The metal surface to be protected then becomes an anode.<\/p>

    Cathodic protection<\/h4>

    With cathodic protection, the surface of the treated metal oxidizes and prevents rust from developing. This is made possible with the use of certain materials, including aluminum, zinc or magnesium, which prevent the metal from corroding and become a cathode. This method is mainly used in marine environments.<\/p>

    5. Substituting metal with other materials<\/h3>

    The best way to avoid metal corrosion is to replace metal parts with other materials, such as plastic, concrete or fiberglass.<\/p>

    Plastics such as PVC, CPVC or polypropylene are designed to resist rust, heat, moisture, impact and hazardous chemicals.<\/p>

    This technique is obviously not always possible to use, as many structures cannot do without the characteristics of metal.<\/p>

    Need help protecting your industrial equipment?<\/h2>

    Now you know the methods that exist to prevent metal corrosion, but which one should you choose?<\/p>

    In an industrial environment, the most important thing is to prevent contamination. We can intervene in your plant and preserve the quality of your equipment with professional cleaning and the application of coatings to protect them.<\/p>

    If you are in Quebec and have any questions about our services, do not hesitate to contact us.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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    Dans l\u2019industrie, la \u00ab\u2009recherche et d\u00e9veloppement\u2009\u00bb est cruciale pour cr\u00e9er des \u00e9quipements et des techniques de production toujours plus avanc\u00e9s afin d\u2019am\u00e9liorer la productivit\u00e9. Cependant, la nature joue parfois contre elle avec la formation de mati\u00e8res particuli\u00e8rement dommageable sur certains mat\u00e9riaux comme la corrosion.<\/p>

    C\u2019est pourquoi les ing\u00e9nieurs et les concepteurs ont mis au point des moyens de pr\u00e9venir la corrosion des m\u00e9taux. Nos experts en nettoyage industriel vous pr\u00e9sentent les 5\u00a0techniques les plus courantes pour la pr\u00e9venir, \u00e0 savoir\u00a0:<\/p>

    1. L\u2019utilisation de rev\u00eatements, par exemple avec un service d\u2019application d\u2019enduits,<\/li>
    2. La propret\u00e9 de l\u2019environnement de travail,<\/li>
    3. L\u2019oxydation volontaire et contr\u00f4l\u00e9e des pi\u00e8ces,<\/li>
    4. L\u2019utilisation de solutions \u00e9lectrochimiques,<\/li>
    5. Le remplacement du m\u00e9tal par d\u2019autres mat\u00e9riaux.<\/li><\/ol>

      Mais, pour mieux la contr\u00f4ler, il faut d\u2019abord comprendre le ph\u00e9nom\u00e8ne de corrosion.<\/p>

      Qu\u2019est-ce que la corrosion\u2009?<\/h2>

      La corrosion est un processus chimique qui entraine la d\u00e9gradation du m\u00e9tal par la pr\u00e9sence d\u2019agents agressifs, tels que l\u2019oxyg\u00e8ne, l\u2019humidit\u00e9, l\u2019exposition \u00e0 des temp\u00e9ratures \u00e9lev\u00e9es ou aux rayons UV.<\/p>

      Quels sont les principaux types de corrosion\u2009?<\/h3>

      Il existe 2\u00a0grands types de corrosion du m\u00e9tal, la corrosion\u00a0g\u00e9n\u00e9ralis\u00e9e et la corrosion localis\u00e9e.<\/p>

      La corrosion g\u00e9n\u00e9ralis\u00e9e<\/h4>

      Les dommages corrosifs li\u00e9s \u00e0 la corrosion g\u00e9n\u00e9ralis\u00e9e attaquent le m\u00e9tal de mani\u00e8re uniforme et homog\u00e8ne. Si ce type de corrosion peut finir par endommager le m\u00e9tal, il s\u2019agit \u00e9galement d\u2019un probl\u00e8me connu et pr\u00e9visible, dont les cons\u00e9quences sont rarement graves.<\/p>

      La corrosion localis\u00e9e<\/h4>

      Ce type de corrosion n\u2019attaque que certaines parties de la structure m\u00e9tallique. Il peut prendre forme de plusieurs mani\u00e8res\u00a0:<\/p>

      La corrosion par piq\u00fbres<\/h5>

      Il s\u2019agit d\u2019une corrosion qui produit de petits trous dans le mat\u00e9riau. Il se produit g\u00e9n\u00e9ralement dans l\u2019acier inoxydable.<\/p>

      La corrosion par crevasses<\/h5>

      La corrosion par crevasses est un type de dommage corrosif qui, contrairement \u00e0 la corrosion par piques, a lieu dans des anfractuosit\u00e9s et non \u00e0 la surface d\u2019un \u00e9quipement.<\/p>

      La corrosion galvanique<\/h5>

      Ce type de corrosion se produit lorsque deux m\u00e9taux au potentiel d\u2019\u00e9lectrodes distincts rentrent en contact dans un milieu liquide, par exemple dans l\u2019eau sal\u00e9e. Les mol\u00e9cules du m\u00e9tal le moins actif vont se d\u00e9placer vers le m\u00e9tal le plus actif. Par cons\u00e9quent, le premier m\u00e9tal sera affect\u00e9 par la corrosion galvanique.<\/p>

      Quelle est la diff\u00e9rence entre la corrosion et la rouille\u2009?<\/h2>

      Comme nous l\u2019avons vu pr\u00e9c\u00e9demment, la corrosion est une d\u00e9t\u00e9rioration ind\u00e9sirable d\u2019un m\u00e9tal partant de sa surface. M\u00eame si la rouille et la corrosion sont relativement similaire, certaines particularit\u00e9s les distinguent.<\/p>

      La rouille se forme sur la surface de l\u2019acier ou du fer \u00e0 la suite d\u2019une r\u00e9action chimique o\u00f9 ce mat\u00e9riau rencontre l\u2019oxyg\u00e8ne pr\u00e9sent dans l\u2019air ainsi que la pr\u00e9sence d\u2019eau ou d\u2019humidit\u00e9. Une cons\u00e9quence ind\u00e9sirable de cette r\u00e9action est que, \u00e0 terme, le m\u00e9tal perd ses caract\u00e9ristiques favorables \u00e0 cause de la rouille.<\/p>

      Comment pr\u00e9venir la corrosion sur le m\u00e9tal\u2009?<\/h2>

      Lorsqu\u2019on travaille avec un \u00e9quipement soumis \u00e0 un environnement difficile, la capacit\u00e9 \u00e0 pr\u00e9venir la corrosion des m\u00e9taux est indispensable. Pour cela, il existe diff\u00e9rentes m\u00e9thodes et techniques. En voici les principales\u00a0:<\/p>

      1. En appliquant des rev\u00eatements protecteurs<\/h3>

      L\u2019application d\u2019enduits<\/a> permet de cr\u00e9er une couche protectrice sur les \u00e9quipements industriels, ce qui limite fortement l\u2019exposition aux agents qui provoquent la corrosion.<\/p>

      Les rev\u00eatements utilis\u00e9s inhibent le passage de l\u2019humidit\u00e9, l\u2019apparition de contaminants, les dommages dus \u00e0 l\u2019abrasion et \u00e0 d\u2019autres agents chimiques.<\/p>

      Il existe\u00a0diff\u00e9rents types de peintures industrielles, et appliquer le bon rev\u00eatement en fonction de votre environnement de travail et de vos structures est essentiel pour les prot\u00e9ger \u00e0 long terme. Vous pouvez confier cette t\u00e2che aux experts de Solutions Trexo.<\/p>

      2. En assainissant votre environnement de travail<\/h3>

      En partant du principe que la corrosion des m\u00e9taux est g\u00e9n\u00e9r\u00e9e en grande partie par les conditions environnementales, une fa\u00e7on de la pr\u00e9venir est de faire en sorte qu\u2019il n\u2019y ait pas ou peu de facteurs de corrosion dans l\u2019environnement\u00a0: recourir \u00e0 un service professionnel de\u00a0nettoyage d\u2019usine\u00a0est un excellent moyen de pr\u00e9venir ce probl\u00e8me.<\/p>

      En veillant \u00e0 ce que votre environnement de travail soit sain, les r\u00e9actions chimiques seront plus lentes et la corrosion ne se formera pas aussi facilement. La corrosion des m\u00e9taux peut \u00eatre \u00e9vit\u00e9e en \u00e9liminant l\u2019oxyg\u00e8ne des solutions aqueuses ou en r\u00e9duisant la concentration d\u2019ions corrosifs dans l\u2019\u00e9lectrolyte qui peut corroder.<\/p>

      3. En g\u00e9n\u00e9rant une oxydation contr\u00f4l\u00e9e des surfaces<\/h3>

      La corrosion du m\u00e9tal peut \u00eatre \u00e9vit\u00e9e en g\u00e9n\u00e9rant volontairement une oxydation pour former une couche protectrice, charg\u00e9e de rendre les m\u00e9taux insensibles \u00e0 l\u2019agressivit\u00e9 de l\u2019environnement\u00a0: c\u2019est la technique de passivation.<\/p>

      Pour que cette technique fonctionne, il est n\u00e9cessaire de cr\u00e9er une couche d\u2019oxyde d\u2019un volume presque \u00e9gal \u00e0 celui du m\u00e9tal o\u00f9 elle a \u00e9t\u00e9 form\u00e9e. De cette fa\u00e7on, la couche d\u2019oxyde sera uniforme et imperm\u00e9able, emp\u00eachant la corrosion de traverser le m\u00e9tal. Toutefois, en cas de fissures ou de d\u00e9tachement de la couche protectrice, le m\u00e9tal est expos\u00e9 et poursuit sa corrosion.<\/p>

      4. En utilisant des protections \u00e9lectrochimiques<\/h3>

      Certaines techniques de pr\u00e9vention de la corrosion du m\u00e9tal consistent en l\u2019application de mat\u00e9riaux sp\u00e9cifiques moins r\u00e9actifs \u00e0 la corrosion. On peut notamment parler des protections de type anodique et cathodique.<\/p>

      La protection anodique<\/h4>

      La protection anodique consiste \u00e0 recouvrir l\u2019\u00e9quipement d\u2019une mati\u00e8re comme l\u2019\u00e9tain, charg\u00e9e de prot\u00e9ger le m\u00e9tal et de le rendre moins sensible \u00e0 la corrosion. La surface m\u00e9tallique \u00e0 prot\u00e9ger devient alors une anode.<\/p>

      La protection cathodique<\/h4>

      Gr\u00e2ce \u00e0 la protection cathodique, la surface du m\u00e9tal trait\u00e9 s\u2019oxyde et emp\u00eache la rouille de se d\u00e9velopper. Cela est rendu possible avec l\u2019utilisation de certains mat\u00e9riaux, notamment l\u2019aluminium, le zinc ou le magn\u00e9sium, qui emp\u00eachent la corrosion du m\u00e9tal et deviennent donc une cathode. Cette m\u00e9thode est principalement pris\u00e9e dans les environnements marins.<\/p>

      5. En substituant le m\u00e9tal par d\u2019autres mat\u00e9riaux<\/h3>

      Dans certains cas, la meilleure fa\u00e7on d\u2019\u00e9viter la corrosion du m\u00e9tal est de remplacer ces pi\u00e8ces par d\u2019autres mat\u00e9riaux, comme le plastique, le b\u00e9ton ou la fibre de verre.<\/p>

      Des plastiques comme le PVC, le CPVC ou le polypropyl\u00e8ne sont con\u00e7us pour r\u00e9sister \u00e0 la rouille, la chaleur, \u00e0 l\u2019humidit\u00e9, aux chocs et aux produits chimiques dangereux.<\/p>

      Cette technique n\u2019est \u00e9videmment pas toujours possible \u00e0 utiliser, car de nombreuses structures ne peuvent se passer des caract\u00e9ristiques du m\u00e9tal.<\/p>

      Besoin d\u2019aide pour prot\u00e9ger vos \u00e9quipements industriels\u2009?<\/h2>

      Vous connaissez maintenant les m\u00e9thodes qui existent pour pr\u00e9venir la corrosion du m\u00e9tal, mais laquelle choisir\u2009?<\/p>

      Dans un environnement industriel, l\u2019essentiel est de pr\u00e9venir la contamination\u00a0: nous pouvons intervenir dans votre usine et pr\u00e9server la qualit\u00e9 de vos \u00e9quipements avec un nettoyage professionnel et l\u2019application d\u2019enduits pour les prot\u00e9ger.<\/p>

      Si vous \u00eates au Qu\u00e9bec et avez des questions sur nos services, n\u2019h\u00e9sitez pas \u00e0\u00a0nous contacter.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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      In any industry, research and development is crucial to creating advanced equipment and production techniques to improve productivity. Nature sometimes works against it with the deterioration of materials due to corrosion. This is why engineers and designers have developed ways to prevent metal corrosion. Our industrial cleaning company presents the 5 most common corrosion prevention […]<\/p>\n","protected":false},"author":2,"featured_media":1841,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[4],"tags":[],"class_list":["post-2274","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"acf":[],"yoast_head":"\nHow to Prevent Corrosion of Metals in 5 Steps | Trexo<\/title>\n<meta name=\"description\" content=\"Want to know how to protect metal parts from corrosion? 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